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Bulk grain transportation solutions(2)

2. Transport between car and train

[Scope of application]: Transporting bulk grains from grain vehicle to trains

[Processing capacity]: grain vehicle to train (single transportation line can transport 50-200 tons of bulk grain, 0-1200 packages of grain per hour, or fill two 20-foot containers)

[Device Configuration]:

Option 1, if the car has its own grain unloading device: only need Moblie packaged and bulk grain belt conveyor  (1 set)

Work process:

Grain is unloaded from the special grain unloading port on the car to the hopper of the Moblie packaged and bulk grain belt conveyor by gravity, and then directly transported to the grain entrance of the professional grain transport carriage to complete the process of conveying grain into the train, which can form 50 -200 tons of grain transportation capacity per hour. The picture below shows the scenario of the solution.
 
Option 2, the car does not have a grain unloading device:

Mobile automobile bulk grain side unloader ,Bulk grain unloading belt conveyor, Moblie packaged and bulk grain belt conveyor (only 1 set for each equipment)

In view of the fact that there is no special grain unloading port installed on some grain transport vehicles, we recommend using our company’s Mobile automobile bulk grain side unloader, Bulk grain unloading belt conveyor, Moblie packaged and bulk grain belt conveyor, which can form the ability that can transport 50-120 tons of bulk grain from the car to the train per hour.
 
Work process:

Small particles of grain are picked up from the car to the Bulk grain unloading belt conveyor by the Mobile automobile bulk grain side unloader, and then transported by the Bulk grain unloading belt conveyor to the Mobile automobile bulk grain side unloader and conveyed by it to the grain entrance above the train carriage , then complete the entire process.
Highlights of the process:

1. The assembly line equipment technology is mature, and the products used have been sold well in China for many years, with advanced technology and stable quality.

2.Mobile automobile bulk grain side unloader : with hydraulic lifting function, it can carry out grain unloading operations on cars of different heights; lifting and rotating column, which can be rotated freely, is convenient for unloading grain; it is equipped with a walking chassis;
Equipped with a steering wheel steering control system, which can be driven and operated, and is easy to move and fast in operation; equipped with a telescopic drive device, which can be extended to the bottom of the carriage, with a telescopic range of 1 to 4 meters.

3. Bulk grain unloading belt conveyor: The grain unloading machine has a deceleration device, a simple structure, and the entire height is adjustable. It is suitable for unloading grains of bulk grain transport vehicles of different heights. Moreover, it is equipped with walking and universal wheels, so it is very convenient to move. The frame adopts square tube welding, which has sufficient strength and good rigidity.
Option 3: Transport the packaged grain between the car and the train

In the case of transporting packaged grains from cars to trains, the Mobile packaged and bulk grain belt conveyor can be used directly to form the ability to transport 0-1200 packages of grain per hour

Work process:

1. Manually move the packaged grain from the grain truck to the Mobile packaged and bulk grain belt conveyor, and then transport it to the train compartment, where it will be picked up by the workers in the compartment and sorted and stacked.
 
2. When unloading packaged grains from the train, the work of process  can be reversed. Workers move the packaged grains to the conveyor in the train carriage, and then the conveyor transports the packaged grains to the car through the conveyor , and then workers on the car stack the delivered packaged grains on the car.
Equipment highlights: Denggao mobile belt conveyors under Anhui Huazhong Machinery have been selling well in China for many years, with mature technology and reliable product quality. They can be used in series or in conjunction with other storage machinery.

(1) The conveyor has a worm gear reducer lifting device, which has a simple structure and safe lifting. It can stop at any height within the conveying height range for operation, and has the characteristics of automatic lifting.

(2) The conveying speed is appropriate, taking into account the different requirements of bulk and package transportation, improving the utilization of equipment, and achieving the performance of one machine with multiple functions.

(3) Side ducts are installed on both sides of the upper part of the rack to prevent the package from being dropped or broken during transportation.

(4) There are soft plates on both sides below the feeding hopper, so that there is no gap between the hopper and the conveyor belt, preventing grain leakage and facilitating grain transportation.
 
(5) Both the large and small walking wheels use solid tires to prevent crushing of grain.

(6) The large and small traveling wheels are equipped with bearings, and the small traveling wheels have the steering function, which ensures the light and flexible movement of the machine.

(7) The frame adopts a welded truss structure, which has sufficient strength and good rigidity.
Mobile automobile bulk grain side unloader
Mobile packaged and bulk grain belt conveyor
Bulk grain unloading belt conveyor
Option 4:Transport the grain from the grain vehicle to the container, and then transport the grain by the train 
Equipment used: Moblie packaged and bulk grain belt conveyor (1 set), Mobile automobile bulk grain side unloader (1 set), Bulk grain unloading belt conveyor (1 set), Container Turnover Machine (1 set).
 
Tips: At present, the containers used to carry grain are mainly divided into two types: international standard containers and special bulk grain containers. The 20-foot (6.096 m) and 40-foot (12.192 m) international standard dry cargo containers are two commonly used international standard containers in grain transportation. Although the length and volume of the two containers are different, the difference in the carrying capacity of the grains is not the same. When the train with a load of 60 t is also used for transportation, the load efficiency of the train is only 50% when the 40-foot standard container is used to transport grain, while the 20-foot standard container is 80%.
Therefore, the current grain containers are mainly 20-foot standard containers.
 
Work process:

1. When the car has its own grain unloading device, first use a container turnover machine to turn the container with 90 degrees and stand it up. The container door is opened and the grain unloading port on the grain truck is opened at the same time. The grain is self-unloaded from the car to Bulk grain unloading belt conveyor. 
After that, it is transferred to the Moblie packaged and bulk grain belt conveyor, and the grain is transferred into the container by it. After the transfer is completed, the container door is closed, and the container is adjusted to the normal horizontal position by the container turnover machine, and unloaded on the flatbed truck waiting under the container turnover machine, the container grain filling is completed.
2.If the car itself does not configure the unloading unit, the workflow can use the Mobile automobile bulk grain side unloader to unload grain from the grain vehicle, after this ,through the Bulk grain unloading belt conveyor and Moblie packaged and bulk grain belt conveyor,the grain transported to the container.
Highlights of this program

The workflow can complete a 20-foot container filling, container transportation is characterized by its convenient, safe and fast, and the container transportation is greatly increased, and there are more and more units that use the container to transport grain also.
 
These will help improve transportation efficiency, shorten the transportation time, reduce cost of grain transportation.In addition, the container is used as a completely sealed box. On the one hand, the packaging fee is reduced, and on the other hand, it effectively avoids the gum of grain in the transportation and defelt by environmental impact, which reduces the loss of the goods, ensuring grain's quality and quantity.
Grain transportation from cars to trains
Product name  Model Amount Power (KW/unit) Processing capacity
Bulk grain unloading belt conveyor HZX 1 5.5kw 50-200T/H
Mobile packaged and bulk grain belt conveyor HZD 1 4.5kw-14kw 50-200T/H
Mobile automobile bulk grain side unloader  HZC 1 9.95kw 50-120T/H
         
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