Intelligent grain truck probe

Intelligent grain truck probe is mainly used for packaging grains on-board, bulk grain uncovered transport vehicles, etc.to carry out automatic sampling.Compared with the traditional truck probe, this intelligent grain truck probe can complete the whole vehicle sample at one time without moving the vehicle.

The device also has a vehicle type recognition function, adopts a "microcomputer" control, and a "fool" one-key operation. Intelligent recognition functions such as "work mode", "intelligent voice", "fault alarm" and "fault self-check" have been newly added, which completely eliminates the occurrence of "human fraud" incidents.

This machine can be docked with intelligent grain storage system, intelligent platform, one-stop workstation, floor scale, etc. to realize unattended for sampling.

Intelligent grain truck probe in grain depot

Control cabinet of intelligent grain truck probe

Intelligent grain truck probe working picture

1. Unattended

The intelligent grain truck probe is intelligently controlled by a computer system and does not require manual operation, which can effectively reduce labor costs;

After the operator swips the card, the intelligent grain truck probe can automatically generate a sampling plan and complete the sampling by itself;

2. Highly integrated

This intelligent grain truck probe can be integrated into the smart grain depot system. It can judge the legitimacy of the vehicle by reading the smart grain depot card and combining the information stored and processed in the smart grain depot system to determine whether to take a sample. This equipment can be effectively integrated with the smart grain depot system, and the effect of 1+1 is greater than 2;

3. Efficient operation

Regardless of the size and model of the vehicle, the vehicle can be inspected at one time without moving the vehicle again. The grain sampling of a vehicle grain can be completed in about three minutes;

4. Simple operation

This intelligent grain truck probe is carefully crafted by the professional grain machine R&D and manufacturing team. It has the characteristics of intelligence and humanity. It does not require personnel training and only needs to swipe the card once when using it;

5. Intelligent sampling

During the sampling process, if the rod of the intelligent grain truck probe hits a hard object in the vehicle compartment under inspection, it will automatically bounce back, and regenerate the replacement plan for this sampling point, and complete the re-sampling, which can realize the self-protection of the intelligent grain truck probe, but Do not omit sampling points;

"Intelligent sampling": The intelligent grain truck probe can automatically generate a sampling plan and complete the sampling, and has the functions of automatic rebound and avoiding bending when encountering hard objects.

6. Intelligent recognition

This intelligent grain truck probe has the ability to automatically recognize and learn the vehicle type. Whether it is a large grain truck or an ordinary agricultural tricycle, it can correctly identify the vehicle and automatically complete the grain sampling regardless of whether the vehicle body is tilted when the vehicle is parked;

"Intelligent Recognition": After the vehicle is parked in the designated area, the intelligent grain truck probe can intelligently recognize the length, width, height, vehicle type and parking location of the vehicle.

7. No cheating

Regardless of whether the tested vehicle is the same or not, the intelligent grain truck probe generates a new sampling plan for each tested vehicle. The arrangement and distribution of sampling points not only meet the requirements of industry standards, but also have randomness;

This product realizes the effect of "the samples sampled by the intelligent grain truck probe are representative and cannot be cheated";

8. Flexible and easy to use

Persons who have control authority over the intelligent grain truck probe can reset the number of sampling points in the grain sampling plan for different models of vehicle in the intelligent background;

9. Avoid bending

The trajectory of the rod of the intelligent grain truck probe is controlled by the machine’s intelligent system, which can effectively avoid human misoperation, which may cause bending damage to the rod of truck probe;

10.Safety guarantee

This intelligent grain truck probe has the function of self-checking and self-reporting of abnormal information. The product management and maintenance personnel receives the maintenance notice earlier than the on-site operators.

Intelligent grain truck probe in the grain depot

1. This intelligent grain truck probe is equipped with an intelligent sampling operation and maintenance management system, which can remotely monitor the real-time status of the sampling site and the real-time operation and maintenance status of the equipment through the computer-operated operation and maintenance management system.

2. The intelligent sample operation and maintenance system can provide RS-232, RS-485, TCP and other communication methods according to the upgrade requirements of the future intelligent grain storage system, and communicate with the intelligent grain storage system and the unattended weighbridge system through customized protocols.  At the same time, the operation and maintenance management system can read and write remote databases in real time, communicate through soft docking, and report sample data.

3. The  intelligent grain truck probe has a fault alarm function. When the equipment fails, it immediately stops working and gives an alarm. At the same time, the operation and maintenance management system displays the fault point in real time, which is convenient for equipment maintenance.

4. The equipment can be started by swiping the warehousing card, the one-key start of the operation and maintenance management system, and the start of the intelligent grain depot system (customization required). It also has the function of manual remote control and forced start in emergency situations.

5. The intelligent grain truck probe has the functions of intelligent voice prompts and traffic lights to indicate driving, directing the vehicle to stop to the designated safe location for sampling work, while ensuring the safe production of the driver, carrying out automatic random sampling.

6. The intelligent grain truck probe can intelligently identify the vehicle type, locate the vehicle position, generate a random sampling plan according to the size of the vehicle type and the parking position, and automatically complete the sampling.

7. The number of random sampling points of the intelligent grain truck probe can be set according to customer requirements. In random sampling, the sampling points are evenly distributed in the front, back and middle of the vehicle, and there will be no crowd sampling (that is, the distance between any two sampling points is greater than 500mm). At the same time, the operation and maintenance management system displays the location of sampling points in real time, and you can check whether there is duplication or clustering of sampling points at any time through the computer.

8. The truck probe is driven by a double-row chain, and the chain rubber block is specially treated, which can adapt to rain and snow weather, and can work normally in extremely cold areas (minus 30 degrees) ,and there will be no slipping.

9. The arm rotating motor, the sampling car moving motor, and the truck probe lifting motor of the intelligent grain truck probe all use servo motors. The reducer adopts a well-known brand planetary reducer. Other reducers can also can be used according to customer needs.

Intelligent grain truck probe in the project

Intelligent grain truck probe in the national grain depot

Sampling operation process

1. The driver of the grain truck drives to the designated location according to the traffic lights and voice-assisted prompts equipped with the smart skewer, and stops and turns off the engine.

2. The intelligent grain truck probe automatically recognizes the size of the vehicle type and carry out the automatic random sampling according to the preset number of points .

3. After the sampling is completed, the truck probe will automatically return to the origin, traffic lights and voice prompts that the grain truck will leave the sampling area.

In China, grain purchasing companies will set prices based on different grades of grain, moisture content, and impurity content, so sampling is very important.

In the sampling process of grain acquisition and storage, many grain depots and grain procurement institutions currently use casing truck probe or electric suction truck probe for manual sampling.This method is not only slow in sampling speed and cumbersome steps, but also can not ensure the reasonable sampling of samples.However, the manual numbering paper registration and manual sample quality inspection methods have a relatively large workload. In the traditional grain quality inspection process, the quality inspector needs to fill in a lot of quality inspection information, such as bulk density, brown rice rate, moisture, impurities, imperfect grains and other data are manually filled in to the quality inspection form.When statistics are collected, it is also necessary Manually input to the computer system. This not only causes a lot of waste of human resources, but also due to human factors, the quality inspection data entry speed is slow, the error rate is high, and the phenomenon of repetitive work is serious.The intelligent truck probe quality inspection system mainly involves two links: sampling and quality inspection.During the grain acquisition period, the application of this technology can shield basic information such as the name of the grain inspector。And the quality inspection information is transmitted through the network. It allows food sellers to quickly query the results of quality inspections, which meets the closed quality inspection requirements required by grain companies at this stage, and also avoids the occurrence of artificial fraud from the technical means.